EWM WEGA 401 Betriebsanleitung

Operating instructions Welding machine GB Wega 401 M1.02 FKG Wega 401 M2.20 FKG Wega 401 M2.40 FKG Wega 401 M1.02 FKW Wega 401 M2.

Safety instructions General 10 099-005224-EW50108.11.2011 CAUTION Damage due to the use of non-genuine parts! The manufacturer's warra

Safety instructionsGeneral 099-005224-EW501 08.11.2011 11 CAUTION EMC Machine Classification In accordance with IEC 60974-10, welding machin

Safety instructions Transport and installation 12 099-005224-EW50108.11.2011 2.4 Transport and installation WARNING Incorrect handling of shi

Safety instructionsTransport and installation 099-005224-EW501 08.11.2011 13 2.4.1 Lifting by crane DANGER Risk of injury during lifting by cr

Safety instructions Ambient conditions 14 099-005224-EW50108.11.2011 2.5 Ambient conditions CAUTION Installation site! The machine must not b

Intended useApplications 099-005224-EW501 08.11.2011 15 3 Intended use This machine has been manufactured according to the latest developments in t

Machine description – quick overview Front view 16 099-005224-EW50108.11.2011 4 Machine description – quick overview 4.1 Front view NOTE C

Machine description – quick overviewFront view 099-005224-EW501 08.11.2011 17 Item Symbol Description 0 1 Lifting lug 2 Carrying handle 3 Cool

Machine description – quick overview Rear view 18 099-005224-EW50108.11.2011 4.2 Rear view Figure 4-2

Machine description – quick overviewRear view 099-005224-EW501 08.11.2011 19 Item Symbol Description 0 1 Wire feed unit cover lock 2 Cover for

General instructions CAUTION Read the operating instructions! The operating instructions provide an introduction to the safe use of the produ

Machine description – quick overview Machine control – Operating elements 20 099-005224-EW50108.11.2011 4.3 Machine control – Operating elements 4

Machine description – quick overviewMachine control – Operating elements 099-005224-EW501 08.11.2011 21 4.3.1.1 Internal operating elements NOT

Machine description – quick overview Machine control – Operating elements 22 099-005224-EW50108.11.2011 4.3.2 M2.20 welding machine control Figur

Machine description – quick overviewMachine control – Operating elements 099-005224-EW501 08.11.2011 23 Item Symbol Description 0 6 Button, Gas test

Machine description – quick overview Machine control – Operating elements 24 099-005224-EW50108.11.2011 4.3.3 M2.40 welding machine control Figur

Machine description – quick overviewMachine control – Operating elements 099-005224-EW501 08.11.2011 25 Item Symbol Description 0 4 Rotary dial, Wir

Design and function General 26 099-005224-EW50108.11.2011 5 Design and function 5.1 General WARNING Risk of injury from electric shock! Cont

Design and functionTransport and installation 099-005224-EW501 08.11.2011 27 CAUTION Damage due to incorrect connection! Accessory componen

Design and function Mains connection 28 099-005224-EW50108.11.2011 5.5 Mains connection DANGER Hazard caused by improper mains connection! An

Design and functionWelding torch cooling system 099-005224-EW501 08.11.2011 29 5.6 Welding torch cooling system NOTE Only with water-cooled

ContentsNotes on the use of these operating instructions 099-005224-EW501 08.11.2011 3 1 Contents 1 Contents...

Design and function Welding torch cooling system 30 099-005224-EW50108.11.2011 5.6.3 Adding coolant The unit is supplied ex works with a minimum l

Design and functionWelding torch and workpiece line connection 099-005224-EW501 08.11.2011 31 5.7 Welding torch and workpiece line connection

Design and function Welding torch and workpiece line connection 32 099-005224-EW50108.11.2011 Item Symbol Description 0 1 Welding torch 2 Welding

Design and functionShielding gas supply 099-005224-EW501 08.11.2011 33 5.8 Shielding gas supply 5.8.1 Connecting the shielding gas supply WARNIN

Design and function Shielding gas supply 34 099-005224-EW50108.11.2011 • Place the shielding gas cylinder into the relevant cylinder bracket. • S

Design and functionShielding gas supply 099-005224-EW501 08.11.2011 35 Figure 5-5 Item Symbol Description 0 1 G¼” connecting nipple Shielding gas

Design and function Shielding gas supply 36 099-005224-EW50108.11.2011 5.8.2 Setting the shielding gas quantity Welding process Recommended shiel

Design and functionInserting the wire electrode 099-005224-EW501 08.11.2011 37 5.9 Inserting the wire electrode 5.9.1 Inserting the wire spool

Design and function Inserting the wire electrode 38 099-005224-EW50108.11.2011 5.9.2 Changing the wire feed rollers NOTE Unsatisfactory wel

Design and functionInserting the wire electrode 099-005224-EW501 08.11.2011 39 12345 Figure 5-8 Item Symbol Description 0 1 Pressure units 2 Clam

Contents Notes on the use of these operating instructions 4 099-005224-EW50108.11.2011 5.10.2 M2.20 welding machine control ...

Design and function Select welding task 40 099-005224-EW50108.11.2011 5.9.4 Spool brake setting 1 Figure 5-9 Item Symbol Description 0 1 Allen sc

Design and functionSelect welding task 099-005224-EW501 08.11.2011 41 Figure 5-10 Legend with an explanation of symbols can be found in the MIG/MAG

Design and function Select welding task 42 099-005224-EW50108.11.2011 5.10.2 M2.20 welding machine control 5.10.2.1 Setting the operating point (

Design and functionSelect welding task 099-005224-EW501 08.11.2011 43 5.10.2.3 Setting the expert parameters NOTE The parameter values set a

Design and function Select welding task 44 099-005224-EW50108.11.2011 5.10.2.5 Welding parameter ignition time "tZn" diagram NOTE

Design and functionSelect welding task 099-005224-EW501 08.11.2011 45 5.10.3 M2.40 welding machine control 5.10.3.1 Select JOB number (welding tas

Design and function Select welding task 46 099-005224-EW50108.11.2011 5.10.3.2 Setting the operating point (welding output) NOTE The operat

Design and functionSelect welding task 099-005224-EW501 08.11.2011 47 5.10.3.4 Setting the operating mode and runtime parameters NOTE The pa

Design and function Select welding task 48 099-005224-EW50108.11.2011 5.10.3.5 Setting the expert parameters NOTE The parameter values set

Design and functionSelect welding task 099-005224-EW501 08.11.2011 49 5.10.3.7 Welding parameter ignition time "tZn" diagram NOTE

ContentsNotes on the use of these operating instructions 099-005224-EW501 08.11.2011 5

Design and function MIG/MAG functional sequences / operating modes 50 099-005224-EW50108.11.2011 5.11 MIG/MAG functional sequences / operating mod

Design and functionMIG/MAG functional sequences / operating modes 099-005224-EW501 08.11.2011 51 5.11.2 Non-latched operation Figure 5-14 Step 1 •

Design and function MIG/MAG functional sequences / operating modes 52 099-005224-EW50108.11.2011 5.11.3 4-cycle operation Figure 5-15 Step 1 • P

Design and functionMIG/MAG functional sequences / operating modes 099-005224-EW501 08.11.2011 53 5.11.4 Spot welding Figure 5-16 1. Start • Press

Design and function MIG/MAG functional sequences / operating modes 54 099-005224-EW50108.11.2011 5.11.5 Interval Figure 5-17 1. Start • Press an

Maintenance, care and disposalGeneral 099-005224-EW501 08.11.2011 55 6 Maintenance, care and disposal DANGER Risk of injury from electric shoc

Maintenance, care and disposal Maintenance work 56 099-005224-EW50108.11.2011 6.3 Maintenance work DANGER Do not carry out any unauthorised r

Rectifying faultsCustomer checklist 099-005224-EW501 08.11.2011 57 7 Rectifying faults All products are subject to rigorous production checks and f

Rectifying faults Check the machine type setting 58 099-005224-EW50108.11.2011 7.2 Check the machine type setting NOTE Only with the M2.xx

Rectifying faultsResetting the control (Reset all) 099-005224-EW501 08.11.2011 59 7.3 Resetting the control (Reset all) NOTE M2.xx control T

Safety instructions Notes on the use of these operating instructions 6 099-005224-EW50108.11.2011 2 Safety instructions 2.1 Notes on the use of t

Rectifying faults Vent coolant circuit 60 099-005224-EW50108.11.2011 7.4 Vent coolant circuit NOTE If there is less coolant in the coolant

Technical dataWega 401 099-005224-EW501 08.11.2011 61 8 Technical data NOTE Performance specifications and guarantee only in connection with

Accessories Options 62 099-005224-EW50108.11.2011 9 Accessories NOTE Performance-dependent accessories like torches, workpiece leads, elect

Replaceable partsWire feed rollers 099-005224-EW501 08.11.2011 63 10 Replaceable parts 10.1 Wire feed rollers CAUTION Damage due to the u

Replaceable parts Wire feed rollers 64 099-005224-EW50108.11.2011 10.1.4 Conversion sets Type Designation Item no. URUE VERZ>UNVERZ FE/AL 4R C

Appendix ARecommended settings 099-005224-EW501 08.11.2011 65 11 Appendix A 11.1 Recommended settings Figure 11-1

Appendix B Overview of EWM branches 66 099-005224-EW50108.11.2011 12 Appendix B 12.1 Overview of EWM branches

Safety instructionsExplanation of icons 099-005224-EW501 08.11.2011 7 2.2 Explanation of icons Symbol Description Press Do not press Turn Swit

Safety instructions General 8 099-005224-EW50108.11.2011 2.3 General DANGER Electric shock! Welding machines use high voltages which can resu

Safety instructionsGeneral 099-005224-EW501 08.11.2011 9 WARNING Explosion risk! Apparently harmless substances in closed containers may generat